China OEM ODM High Precision Grinding of Hard Toot Aluminum Gear for Auto/Bicycle/Automatic/Gear/Agriculture Machinery bevel gear set

Item Description

OEM ODM Large Precision Grinding of Hard Toot Aluminum Gear for Auto/Bicycle/Computerized/Equipment/Agriculture Equipment

Materials Available Stainless Steel, Carbon Steel, Brass,  Bronze, Iron, Aluminum Alloy etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Surface Therapy Carburizing and Quenching,Tempering ,Tooth suface higher quenching Hardening,Tempering
BORE Completed bore, Pilot Bore, Particular ask for
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Handbook Chamfering, Grinding and so forth
Pressure Angle 20 Degree
Hardness fifty five- 62HRC
Size Consumer Drawings & ISO regular
Package Picket Situation/Container and pallet, or created-to-purchase
Certificate ISO9001:2008
Machining Process Gear Hobbing, Equipment Milling, Equipment Shaping, Gear Broaching, Equipment Shaving, Gear Grinding and Equipment Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical tools,every day living tools, digital sports activities gear, , sanitation equipment, market/ lodge equipment supplies, and so forth.
Benefits one. Make strictly in accordance with ANSI or DIN normal dimension
2. Materials: C45 steel ,forty two CrMo, 20CrMnTi Alloy steel, SUS303/316, AL6061-T60z
3. Bore: Finished bore
four. Precision grade: DIN 6 to DIN seven
5. Area treatment method: Carburizing and Quenching
6. Module: From 1 to 5M
7. Tooth: From 15 to 180z

Item Particulars

Benefits of CZPT CNC Machining Providers

  • Productive CNC machining manufacturing unit for mass production speedy prototyping support
  • Regular 7 times turnaround time and 99.85% on time shipping and delivery
  • Multiple choices of machining components to fulfill specific properties.
  • Quick free of charge quotation within 24 several hours right after inquiry
  • Large customer fulfillment and loyalty
  • Abundant style and production knowledge

If you are seeking for high quality CNC machining solutions in close proximity to me, our minimal expense CNC custom machining will overview the design, build your quote, assess the value and get your non-metal or steel fabrication parts into production orderly and proficiently.

Our Positive aspects

We have skilled crew for CNC machining service, innovative technology, superb gear, rigid administration is the foundation of the company’s ongoing growth and growth, and the precision CNC machined merchandise acquire the believe in of consumers. We think that via our continuous endeavours and pursuit, we will be CZPT to obtain mutual benefit and CZPT with our buyers!

Apps

 

Applications of CZPT CNC Machining Solutions

CNC machining elements are all all around you, they may possibly be crucial factors of your vehicle and also can execute vital functions in your electrical gear. CZPT is an accomplished CNC supplier that engaged in a wide variety of CNC machining applications.

Firm Profile

Junying Metallic Production Co., Restricted was started in 2005, with a registered money of 3 million, and now has much more than one hundred personnel. We are 1 of the China best CNC machining businesses, focus in minimal expense OEM CNC machining elements manufacturing. The items are primarily used in health care, electronic, aerospace, mechanical, conversation, toys, clever products and other industries.

We have invested a lot quality and manufacturing environments. In 2015, We handed the good quality method evaluation of SGS Organization and received the initial “ISO9001:2015” certification. In 2016, we handed the surroundings method review of SGS Company. CZPT has carefully applied every regulation in management specifics in accordance with ISO, and totally guaranteed the CNC machining solution top quality and client gratification.

Manufacturing Procedure

How Does CNC Machining Operate?

CNC machining method generates a element on a CNC device from a computer design file. The approach will go via:

  • Load the CAD (Laptop Aided Layout) file into CAM (Computer Aided Production) computer software
  • Figure out instrument paths based on the element geometry
  • CAM application generate electronic recommendations or G-Code tells machine what to do and how to do
  • CNC machines take the execute the functions as the programming language

 

Packaging Details 

Each and every item packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood circumstance or iron scenario or as per the customer’s special prerequisite.

Logistics

We favor DHL or TNT specific or other air freight amongst 1kg-100kg.
we desire sea freight more than 100kg or far more than 1CBM
As per personalized technical specs.

 

Payment
 

We settle for payment by T/T, PayPal.

FAQ

Q: What do I need for providing a quote?

A: Remember to provide us 2nd or 3D drawings (with material, dimension, tolerance, surface treatment method and one more technical requirement, and so forth.), quantity, application, or samples. Then we will quotation the best value within 24h.

 

Q: What is your MOQ?
 

A: MOQ depends on our client’s demands, in addition to, we welcome demo orders just before mass creation.

 

Q: What is the creation cycle?

A: It varies a lot relying on solution dimension, specialized specifications, and quantity. We usually attempt to meet customers’ needs by changing our workshop timetable.

 

Q: What kind of payment conditions do you accept?

A.: T/T,  PayPal.

 

Q: Is it feasible to know how is my product going on without visiting your firm?

A: We will offer a detailed generation timetable and ship weekly reports with digital photographs and video clips which show the machining progress.

 

Q: If you make poor quality products, will you refund our fund?

A: We make goods in accordance to drawings or samples strictly right up until they get to your one hundred% fulfillment. And truly we will not consider a chance to do inadequate high quality goods. We are happy of retaining the spirit of good good quality.

 

For much more inquiries, you should send out an inquiry or e-mail or phone us! Thanks!

Application: Auto and Motorcycle Accessory, Hardware Tool
Standard: China GB Code, JIS Code
Surface Treatment: Sand Blasted
Production Type: Batch Production
Machining Method: CNC Turning
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Materials Available Stainless Steel, Carbon Steel, Brass,  Bronze, Iron, Aluminum Alloy etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Surface Treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
BORE Finished bore, Pilot Bore, Special request
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Pressure Angle 20 Degree
Hardness 55- 62HRC
Size Customer Drawings & ISO standard
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001:2008
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Advantages 1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: 
C45 steel ,42 CrMo, 20CrMnTi Alloy steel, SUS303/316, AL6061-T60z
3. Bore: Finished bore
4. Precision grade: DIN 6 to DIN 7
5. Surface treatment: Carburizing and Quenching
6. Module: From 1 to 5M
7. Tooth: From 15 to 180z
Application: Auto and Motorcycle Accessory, Hardware Tool
Standard: China GB Code, JIS Code
Surface Treatment: Sand Blasted
Production Type: Batch Production
Machining Method: CNC Turning
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Materials Available Stainless Steel, Carbon Steel, Brass,  Bronze, Iron, Aluminum Alloy etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Surface Treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
BORE Finished bore, Pilot Bore, Special request
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Pressure Angle 20 Degree
Hardness 55- 62HRC
Size Customer Drawings & ISO standard
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001:2008
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Advantages 1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: 
C45 steel ,42 CrMo, 20CrMnTi Alloy steel, SUS303/316, AL6061-T60z
3. Bore: Finished bore
4. Precision grade: DIN 6 to DIN 7
5. Surface treatment: Carburizing and Quenching
6. Module: From 1 to 5M
7. Tooth: From 15 to 180z

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China OEM ODM High Precision Grinding of Hard Toot Aluminum Gear for Auto/Bicycle/Automatic/Gear/Agriculture Machinery     bevel gear setChina OEM ODM High Precision Grinding of Hard Toot Aluminum Gear for Auto/Bicycle/Automatic/Gear/Agriculture Machinery     bevel gear set
editor by czh 2023-01-07